Curved magnetic filters are commonly used with cathodic vacuum arcs to remo
ve macroparticles from the plasma stream, making it suitable for the prepar
ation of smooth, dense, and defect free films. Although a variety of filter
s have been investigated experimentally, the influence of the magnetic fiel
d configuration on the shape and position of the plasma beam at the filter
exit has not been recognized. In this work the magnetic field configuration
s for a wide range of filter designs have been calculated and compared with
measured beam profiles. The results show that the field configurations can
be used to predict the dimensions of the plasma beam and in-plane off-axis
shifts at the filter exit, as well as identifying regions of high loss. Ma
gnetic field configuration calculations are shown to be a valuable design a
nd optimization tool for curved magnetic field filters of various designs.
(C) 1999 American Institute of Physics. [S0021-8979(99)08709-5].