Micromachining techniques have an increasing importance in the development
of microsensors applications. For free standing 3D structures bulk and surf
ace micromachining are used. This paper presents experimental results conce
rning thin membranes, realized by p(+) etch stop techniques. We obtained a
concentration of 1 X 10(20) cm(-3) through thermal diffusion from boron(+),
solid source by a performed program (thermal cycles). This value is enough
for stop-etch layer in anisotropic etching of silicon (100) in KOH solutio
n at 80 degrees C. Spreading resistance has measured the boron profile. The
wafers were processed in two ways. Some of them were boron diffused over t
he entire area of the wafer and other were diffused only in pattern geometr
ies, defined in silicon after thermal oxidation. In this case, we have used
double side alignments. We define square geometries for the membranes, wit
h 1.5 and 2.5 mm(2) areas. The performance result could be noticed from the
thickness of the membranes of 10-12 mu m with good uniformity on wafers. (
C) 1999 Elsevier Science S.A. All rights reserved.