A new class of silicon-based deformable mirrors is described. These devices
are capable of correcting time-varying aberrations in imaging or beam form
ing applications. Each mirror is composed of a flexible silicon membrane su
pported by an underlying array of electrostatic parallel plate actuators. A
ll structural and electronic elements were fabricated through conventional
surface micromachining using polycrystalline silicon thin films. A layout a
nd fabrication design strategy for reducing nonplanar topography in multila
yer micromachining was developed and used to achieve nearly flat membrane s
urfaces. Several deformable mirrors were characterized for their electromec
hanical performance, Real-time correction of optical aberrations was demons
trated using a single mirror segment connected to a closed-loop feedback co
ntrol system, Undesirable mirror contours caused by residual stress gradien
ts in the membrane were observed.