This paper describes the development of an adaptive force controller for th
e grinding process, Using a real-time grinding model an adaptive pole-zero
cancellation technique is developed and implemented to reduce the grinding
process variation. Real-time model parameter estimation and controller desi
gns are implemented to achieve higher bandwidth control capability than is
presently available in machine tool controllers. The results of this resear
ch have culminated in a stable adaptive force controller for grinding, and
have demonstrated the potential for increasing productivity, The implementa
tion of this adaptive pole-zero cancellation in force controlled grinding p
rovides a superior surface following capability for fine finishing, as comp
ared to fixed gain controllers.