The development of a low-temperature method of producing bioactive coatings
for medical implants has been shown to bypass the problems associated with
high temperature processing routes, in particular the appearance of amorph
ous phases and non-stoichiometric hydroxyapatite (HA), and delamination of
the coating from the substrate. An electric field/aqueous solution techniqu
e for producing adherent, crack-free calcium phosphate coatings on titanium
and stainless steel substrates is described. The characteristics of the co
ating are a function of electrode spacing, supersaturation, temperature and
current and voltage conditions. Scanning electron microscopy (SEM) charact
erized the surface morphology of the coatings, which were shown to be HA. T
he possibility of producing a coating of carbonate-substituted HA having th
e same chemical composition as bone apatite, and forming at physiological t
emperatures, has also been demonstrated. The size of the microstructure dec
reased and the morphology changed as the carbonate ion concentration in the
calcium and phosphate ion solution increased. (C) 1999 Kluwer Academic Pub
lishers.