High-cell-density cultivation (HCDC) is required to improve microbial bioma
ss and product formation substantially. An overview of HCDC is given for mi
croorganisms including bacteria, archae and eukarya (yeasts). Problems enco
untered by HCDC and their possible solutions are discussed. Improvements of
strains? different types of bioreactors and cultivation strategies for suc
cessful HCDC are described. Stirred-tank reactors with and without cell ret
ention, a dialysis-membrane reactor, a gas-lift reactor and a membrane cycl
one reactor used for HCDC are outlined. Recently modified traditional feedi
ng strategies and new ones are included, in particular those for unlimited
growth to very dense cultures. Emphasis is placed on robust fermentation co
ntrol because of the growing industrial interest in this field. Therefore,
developments in the application of multivariate statistical control, artifi
cial neural networks, fuzzy control and knowledge-based supervision (expert
systems) are summarized. Recent advances using Escherichia coli - the pion
eer organism for HCDC - are outlined.