Microwave thawing is faster than other methods, but it can produce signific
ant non-uniformity of heating. The objective of this study was to perform c
omprehensive experimentation and heat transfer modeling to relate the time
to thaw and the non-uniformity of thawing to power cycling, power level and
the surface heat transfer coefficient. The governing energy equation was f
ormulated with an exponential decay of the microwave flux from the surface.
Surface microwave flux was obtained from the measured temperature rise usi
ng inverse heat transfer analysis. Gradual phase change was formulated as a
n apparent specific heat, and was obtained for the experimental material ty
lose from differential scanning calorimetry (DSC) measurements. The tempera
tures were measured immediately following heating with a fast response ther
mocouple. Dielectric properties were measured above freezing. Results show
that the microwave flux at the surface and its decay are affected by the ch
anges in the power level. Power cycling has an almost identical effect as c
ontinuous power at the reduced level of the average cycled power. As power
level increases, the surface flux increases by the same fraction. At higher
power levels, however, the outside thaws relatively faster. A "shield" dev
elops due to a much reduced microwave penetration depth at the surface. Thi
s thawing time at higher power levels is reduced considerably. Temperature
increases initially are non-uniform since the surface is heated at a faster
rate than the interior. In keeping with the assumption that once the tempe
rature reaches 100 degrees C, all energy absorbed goes into evaporation, an
d subsequent temperature is maintained at 100 degrees C. Thus, eventually,
non-uniformity starts to decrease.