Differential scanning calorimetry (DSC) was used to view the extent of
mixing in polymer blends as a function of extrusion parameters and po
sition on the screw. Blends of (a) two amorphous polymers and (b) one
amorphous and one semi-crystalline polymer were studied. The ability t
o quench cool the extruder yields a carcass representing the mixing pr
ocess. DSC was used to measure segment by segment changes in transitio
n temperatures throughout a carcass. Overlaying DSC scans provide a pi
cture of mixing process. Microscopy was used to corroborate these obse
rvations. This technique is useful in evaluating and optimizing extrus
ion compounding operations.