Coefficient of thermal expansion (CTE) has been determined for selecte
d composite materials using differential thermal analysis. Variables e
valuated were: type of material, with particular emphasis on filler co
ntent; annealing; thermal history, with particular attention being pay
ed to the effects of multiple heating and cooling cycles; ageing in we
t or dry conditions. Filler content was a major factor involved in con
trolling CTE, although clearly other factors such as the type of fille
r, resin and degree of conversion are important. For an inlay material
, annealing at 120 degrees C significantly reduced the value of coeffi
cient of thermal expansion and this is most likely due to an increase
in conversion of methacrylate groups. The findings of this study confi
rm those of previous studies regarding the reduction in CTE following
an initial heating. This is most likely due to the relief of internal
stress. New information reported here relates to the fact that stress
release can occur slowly without heating and that rapid stress release
can be achieved through water storage at mouth temperature. These res
ults suggest that, clinically, internal stresses induced by polymeriza
tion will be dissipated rapidly. A further finding was that long-term
water storage causes an increase in CTE, which may reflect changes at
the resin-filler interface.