The service life of the piston head and the stability of a large diesel eng
ine are greatly affected by the wear resistance of the groove of the piston
head. Conventional high-frequency quench-and-temper treatment results in s
everal deleterious effects that may impair the anti-friction and wear prope
rties of the groove of the piston head. Laser surface quenching is a new ca
ndidate technique. In this study, based on orthogonal experimental design,
the effect of the surface condition, the laser power, the traverse speed. t
he incident angle and the gas flow rate on the quenched zone of 40CrNiMoA s
teel was investigated systematically. The profile, hardness and microstruct
ure of the quenched zone vary with the surface condition, the laser power,
the incident angle and the traverse speed. However, they are not significan
tly affected by the gas flow rate. The optimum processing parameters are ob
tained for the laser quenching of the groove of the piston head. Using the
optimum processing parameters, quenched zones with not only sufficient case
depth and greater hardness but also of a suitable profile and a finer micr
ostructure, are obtainable. The hardness of the laser quenched zone is subs
tantially higher than that resulting from conventional high-frequency quenc
h-and-temper treatment. (C) 1999 Elsevier Science S.A. All rights reserved.