A bilayer specimen composed of a thin polystyrene (PS) film on a polyc
arbonate (PC) mini-bar was prepared for tensile test. It was observed
by scanning electron microscopy that periodic cracks appeared in the P
S film when the specimen was deformed in tension. From the maximum cra
ck spacing in the PS, the ultimate shear stress at the PS/PC interface
was estimated to be 49 MPa using the periodic cracking method. Based
on the deformation mechanism operative in the glassy polymer and the m
easured crack spacing in the PS film, a new methodology was proposed a
nd applied to predict the critical particle size for toughening a PS/P
C polymer blend. (C) 1997 Elsevier Science Ltd.