Purpose. The formulation and processing of protein drugs requires the stabi
lization of the native, biologically active structure. Our aim was to inves
tigate the thermal stability of a model protein, lysozyme, in the presence
of two model excipients, sucrose and hydroxypropyl-beta-cyclodextrin (HP-be
ta-CD).
Methods. We used high sensitivity differential scanning calorimetry (HSDSC)
in combination with a central composite design (CCD). As indicators of pro
tein thermal stability, the measured responses were the unfolding transitio
n temperature (T-m), the onset temperature of the denaturation (T-o), and t
he extrapolated onset temperature (T-o,T-c).
Results. A highly significant (F probability <0.001) statistical model resu
lted From analysis of the data. The largest effect was due to pH lover the
range 3.2-7.2), and the pH value that maximized T-m was 4.8. Several minor
but significant effects were detected that were useful for mechanistic unde
rstanding. In particular, the effects of protein concentration and cyclodex
trin concentration on T-m and T-o,T-c were found to be pH-dependent This wa
s indicative of the partially hydrophilic nature of protein-protein interac
tions and protein-cyclodextrin interactions, respectively.
Conclusions. Response surface methodology (RSM) proved efficient for the mo
deling and optimization of lysozyme thermal stability as well as for the ph
ysical understanding of the protein-sugar-cyclodextrin system in aqueous so
lution.