The influence of processing temperature and the presence of the reactive mo
difier, m-phenylene bismaleimide (BMI), on the formation of highly filled p
olyethylene/Mg(OH)(2) composites has been investigated using central compos
ite design methods. Infrared spectroscopic and differential scanning calori
metric evidence produced suggests that maleimide C=C bonds are involved in
a free radically induced process which leads to extended and crosslinked po
lyethylene chains being produced, some of which encapsulate the filler part
icles, resulting in formation of a crosslinked interphase. This effect resu
lted in increased tensile strength and reduced composite melt flow rate (MF
R).