A process for diamond film deposition with an inductively coupled plasma to
rch has been implemented at CSEM. Growth speeds up to 40 mu m/h have been o
btained, and diamond membranes of 0.3 to 0.9 mm thickness were achieved. Th
e morphology of diamond films was generally formed of octahedrons with {111
} facets. This produced films that were unsuitable as flat layers due to th
eir strong roughness. To obtain flat surfaces, {100} facet growth has been
investigated on diamond films deposited on 2 in silicon seeded wafers at hi
gh speed (15 to 30 mu m/h) and at a substrate temperature close to 900 degr
ees C. The precursor gas mixture consisted of 2.2% methane in hydrogen, to
which was added nitrogen (333 to 1000 ppm relative to hydrogen) or carbon d
ioxide (0.6%), known to favour this growth selectivity. Then, [100] texture
d polycrystalline films have been grown with {100} facets parallel to the s
ubstrate surface and randomly aligned to each other. Raman spectroscopy has
been applied for the identification of diamond film quality and its prefer
red orientation. Over a wide spectral range of Raman analysis, the {111} an
d {100} polycrystalline films have shown quite specific and well-defined si
gnals, superimposed on the luminescence background. This aids identificatio
n of the different morphologies, providing a film-specific signature. From
{111} to {100} films, the luminescence maximum is shifted to higher wavenum
bers, the shift being of the order of 1500 cm(-1). (C) 1999 Elsevier Scienc
e S.A. All rights reserved.