Profile and dimension control mechanism in polysilicon gate etching is stud
ied systematically by the use of two-dimensional (2-D) etching topography s
imulator, Reaction rates are calculated by taking into account interactions
between incoming ion/radical fluxes and an ever-changing macroscopic adsor
bed particle layer on the film surface. A qualitative guideline is presente
d for achieving both anisotropic etched-profile formation and the dimension
difference minimization between the inner line pattern width w(i) and the
outermost line pattern width w(e) in repeated line and space configuration,
When w(e) > w(i) > w(m) (resist mask width), following two possible measur
es are necessay, One is to make gas pumping speed large for shortening the
residence time of depositive radicals, The other is to make cathode tempera
ture high for lowering sticking coefficient of depositive radicals, These a
re effective in-reducing the amount of deposited film especially at the Sid
ewall of external part of the outermost line pattern (SEP), Higher gas pres
sure is also effective in sputtering the deposited film especially at SEP.