In designing a thermal overload relay, it is necessary to analyze thermal c
haracteristics of several trial models. Up to now, this has been done by me
asuring the temperatures on a number of positions in the trial models. This
experimental method is undoubtedly expensive. In this paper, the temperatu
re distribution of a thermal overload relay is obtained by using 3-D finite
element analysis faking into account the current distribution in current-c
arrying conductors, It is shown that our 3-D analysis is capable of evaluat
ing a new design of thermal overload relays.