This paper discusses the development of a new optimization algorithm for DC
motor design. In principle, the new algorithm utilizes a mixed method that
consists of genetic algorithms in conjunction with direct search method. T
he genetic algorithms are used for locating the global optimum region while
the direct search method is used to achieve objective function convergence
. In order to validate the effectiveness, the new algorithm has been applie
d to an actual DC motor. Field and torque characteristics of the DC motor a
re computed using finite element method and the principle of virtual work,
respectively.