Global competition and rapidly changing customer requirements are forcing m
ajor changes in the production styles and configuration of manufacturing or
ganizations. Traditional centralized manufacturing systems are not able to
meet such requirements. This paper proposes an agent-based approach for dyn
amically creating and managing agent communities in such widely distributed
and ever-changing manufacturing environments. After reviewing the research
literature, an adaptive multi-agent manufacturing system architecture call
ed MetaMorph is presented and its main features are described. Such archite
cture facilitates multi-agent coordination by minimizing communication and
processing overheads. Adaptation is facilitated through organizational stru
ctural change and two learning mechanisms: learning from past experiences a
nd learning future agent interactions by simulating future dynamic, emergen
t behaviours. The MetaMorph architecture also addresses other specific requ
irements for next generation manufacturing systems, including scalability,
reliability, stability, maintainability, flexibility, real-time planning an
d scheduling, standardized communication, fault tolerance, and security. Th
e proposed architecture is implemented as a multi-agent virtual manufacturi
ng system, in simulation form, which incorporates heterogeneous manufacturi
ng agents within different agent-based shop floors or factories. The experi
mental results have shown the potential of the agent-based approach for adv
anced manufacturing systems.