It has been proven that successful cutting of metal materials depends on th
e morphology, and the size and distribution of intermetallic phases in the
basic structure. An analysis of the structure of some aluminium alloys was
carried out on an automated system for image acquisition and processing. Fo
r the analysis, linear methods and area measurement methods were used. The
present report describes the plastomechanical mechanism of surface generati
on in machining various aluminium alloys with silicon and its influence on
the workpiece surface. By joining the data on the mean arithmetic roughness
and the corresponding intercept length of the solution crystals it is poss
ible to get, with the aid of the linear discriminant function, the particul
ar areas which define the closest of expected roughness with respect to the
microstructural effects in the same fine-turning conditions.