A general methodology is proposed for the synthesis of practically-implemen
table nonlinear output feedback controllers for spatially-homogeneous parti
culate processes modeled by population balance equations. Initially, a nonl
inear model reduction procedure based oil a combination of the method of we
ighted residuals and the concept of approximate inertial manifold is presen
ted for the construction of low-order ordinary differential equation (ODE)
systems that accurately reproduce the dominant dynamics of the particulate
process. These ODE systems are then used for the synthesis of nonlinear low
-order output feedback controllers that enforce exponential stability in th
e closed-loop system and achieve particle-size distributions with desired c
haracteristics. Precise closed-loop stability conditions are given and cont
roller implementation issues are discussed The proposed nonlinear control m
ethod is successfully applied to a continuous crystallizer, and is shown to
outperform a proportional-integral controller and cope effectively with mo
del uncertainty and measurement delays.