Separation of poly(ethylene terephthalate) (PET) from poly[vinyl chlor
ide) (PVC] is an important problem when recycling bottles and other co
nsumer products. Previous work has identified a processing window for
the selective grinding of a mixture of PET and PVC. Impact grinding fo
r conditions within the processing window will ensure that one polymer
fails in the ductile mode and the other fails in the brittle mode, gi
ving differences in sizes and shapes between the ground polymers, The
ground mixture can be Separated by physical means such as screening. T
his study develops size distribution models for the impact grinding of
PET and PVC chips, an important tool for the operation and control of
a selective grinding process. The distribution coefficients can be re
lated to grinding conditions, and to the failure mechanism of the poly
mer.