Drilling study of graphite/bismaleimide composite material was conducted by
using different cutter materials thigh-speed steel, carbide, and polycryst
alline diamond) and drill geometries. It was found that polycrystalline dia
mond tools outperformed all other tools in terms of minimal surface damage,
delamination, and fiber pullout. The drilling forces exerted in machining
graphite/bismaleimide were recorded by using a dynamometer, and the morphol
ogy of drilled surfaces was evaluated with surface profilometry and optical
and scanning electron microscopy. The drilling characteristics were evalua
ted in terms of cutting forces, tool wear, and surface morphology.