Inductively coupled plasma (ICP) etching characteristics of GaSb and AlGaAs
Sb have been investigated in BCl3/Ar and Cl-2/Ar plasmas. The etch rates an
d selectivity between GaSb and AlGaAsSb are reported as functions of plasma
chemistry, ICP power, rf self-bias, and chamber pressure. It is found that
physical sputtering desorption of the etch products plays a dominant role
in BCl3/Ar ICP etching, while in Cl-2/Ar plasma, the chemical reaction domi
nates the etching. GaSb etch rates exceeding 2 mu m/min are achieved in Cl-
2/Ar plasmas with smooth surfaces and anisotropic profiles. In BCl3/Ar plas
mas, etch rates of 5100 and 4200 Angstrom/min are obtained for GaSb and AlG
aAsSb, respectively. The surfaces of both GaSb and AlGaAsSb etched in BCl3/
Ar plasmas remain smooth and stoichiometric over the entire range of plasma
conditions investigated. This result is attributed to effective removal of
etch products by physical sputtering. For a wide range of plasma condition
s, the selectivity between GaSb and AlGaAsSb is close to unity, which is de
sirable for fabricating etched mirrors and gratings for Sb-based midinfrare
d laser diodes. (C) 1999 American Vacuum Society.