Pyrolysis of waste plastics is one method currently being investigated
as an alternative to landfill disposal of this increasingly large was
te stream. Although the pyrolysis process produces significant quantit
ies of Light naphtha range liquids, there is also a residual fraction
that may be considered as a potential feedstock for upgrading. The obj
ective of our research was to investigate the upgrading potential of t
he gas oil fraction of a typical plastics pyrolysis Liquid using catal
ytic hydrocracking, in this study, the residual fraction of a liquid p
roduced by the pyrolysis of plastics, containing about 70%, +205 degre
es C gas oil, was subjected to batch hydrocracking reactions. The reac
tions used a commercial NiMo supported on zeolite-alumina catalyst and
gave good conversion to naphtha. A simplified three-lump sequential r
eaction pathway (gas oil --> naphtha --> gas) was applied to simulate
the upgrading of the gas oil fraction to naphtha and gases. The kineti
c model considered the variation in Ha partial pressure in the hydrocr
acking rate expression and thereby was able to account for conversion
and yield differences between large and small batch reactors. The mode
l simulated the experimental data well including experimentally observ
ed trends such as the maximum in naphtha yield at lower temperatures.