A service exposed (80,000 hr) economiser tube of a 60 MW boiler of a therma
l power plant was investigated for the detailed metallurgical assessment ne
cessary for remaining life estimation. The investigation included hot tensi
le tests, hardness measurement, microscopy and thickness measurement. Analy
sis revealed that there was no degradation of mechanical properties and mic
rostructural features. The reduction in tube thickness was primarily due to
oxidation and corrosion/erosion processes. Taking into account all the exp
erimental data and mechanics aspects of the tube an estimated remaining lif
e of 20,000 hrs was calculated and thus recommended for further use. (C) 19
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