A phenomenological void-crack nucleation model for ductile metals with seco
nd phases is described which is motivated from fracture mechanics and micro
scale physical observations. The void-crack nucleation model is a function
of the fracture toughness of the aggregate material, length scale parameter
(taken to be the average size of the second phase particles in the example
s shown in this writing), the volume fraction of the second phase, strain l
evel, and stress state. These parameters are varied to explore their effect
s upon the nucleation and damage rates. Examples of correlating the void-cr
ack nucleation model to tension data in the literature illustrate the utili
ty of the model for several ductile metals. Furthermore, compression, tensi
on, and torsion experiments on a cast Al-Si-Mg alloy were conducted to dete
rmine void-crack nucleation rates under different loading conditions. The n
ucleation model was then correlated to the cast Al-Si-Mg data as well. (C)
1999 Elsevier Science Ltd. All rights reserved.