Used rotary nickel-titanium instruments require frequent replacing. This la
boratory study evaluated defects of Lightspeed cutting tips before and afte
r usage. The instruments were fixed into custom-made holders, the cutting h
eads photographed in a scanning electron microscope at x120 to x400 magnifi
cation at preset points around the cutting tip (90, 180, 270 and 360 degree
s) and head-on. Instrument sizes 20 to 32.5, 35 to 60, and 65 to 100 were u
sed in 9, 18, and 36 canals, respectively, and autoclaved after shaping eve
ry third root canal. The used instruments were cleaned and then reexamined
in a scanning electron microscope as before. The presence of 11 types of co
nditions was scored from the pre- and postusage photographs. No instruments
fractured during the test, but all the cutting heads had one or more imper
fections, even before usage. The presence of debris, pitting, and metal str
ips changed significantly. Imperfections were found on new and used Lightsp
eed cutting heads, indicating the general difficulty in machining defect-fr
ee nickel-titanium rotary instruments. However, high quality should remain
a goal to improve instrument efficiency.