A series of Pd/gamma-Al2O3 catalysts with a designed loading of 1 wt % were
prepared by the set-gel method using boehmite (AlOOH) sols and various pal
ladium compounds. These materials were developed for later use as inorganic
membranes. The samples were calcined at 400 degrees C in flowing O-2 to de
compose the Pd complex and change the phase of the support to gamma-Al2O3.
Hp pulse chemisorption was used to determine the average Pd particle sizes,
while particle size distributions were obtained from TEM micrographs. XRD
was used to determine the crystallinity of the gamma-Al2O3 support after ex
tended treatments at 650 degrees C in O-2 and H-2 atmospheres. The physical
properties of the support were studied using nitrogen adsorption-desorptio
n at 77 K. Initial BET surface areas were about 350 m(2)/g. Pore size distr
ibutions were very narrow and centered at 3.6 nm, but broadened and became
bimodal during the 650 degrees C treatments. An ion-exchanged sample prepar
ed by traditional methods was used as a basis for comparison to the sol-gel
samples. (C) 1999 Kluwer Academic Publishers.