The paper describes an investigation of design and manufacturing techniques
for preform manufacture based upon tow placement. A kinematic draping algo
rithm was used to devise flat laydown patterns which were deposited in dry
fibre using tow placement with a four-axis robot. The equipment was develop
ed to lay multiple tows and used to test an "undraping" algorithm for the g
eneration of novel architectures. The latter were applied to two simple sha
pes in attempts to provide more uniform coverage than conventional fabric-f
orming processes. Models to predict the permeability and elastic modulus of
laminates produced by tow placement facility were developed which allow fo
r fibre waviness and were validated by the deliberate manufacture of prefor
ms with sinusoidal fibre paths. Practical applications are illustrated for
demonstrator structures from the marine and aircraft industries. (C) 1999 P
ublished by Elsevier Science Ltd. All rights reserved.