The flow properties and microstructure of dense kaolin clay suspensions are
explored for volume fractions, phi, as large as 0.39. To avoid flocculatio
n these particles were suspended in pH 10 buffer solutions where edge-face
interactions are negligible. These plate-shaped particles have an aspect ra
tio of 10-12 and, thus, are likely to show alignment above a critical volum
e fraction phi* > 0.10. At low phi, the suspensions are Newtonian but show
substantial orientation with increased shear rate. As phi is increased, the
suspensions develop a yielding type of behavior. In the concentrated regio
n phi > phi*, elastic moduli are a function of the previously applied shear
rate, (gamma) over dot, decreasing from a low shear rate plateau of G'(0)
to a high shear rate plateau of G'(infinity). We interpret the modulus beha
vior as being a consequence of changes in alignment of domains in the suspe
nsion. Conductivity and x-ray scattering measurements confirm that particle
alignment increases with increasing shear rate. The normalized modulus val
ue, G'(norm)= [G'((gamma) over dot) - G'(infinity)]/[G'(0)- G'(infinity)],
is independent of phi indicating that the characteristic alignment shear ra
te is independent of volume fraction. Conductivities and x-ray scattering i
ntensities normalized in the same manner are also independent of the volume
fraction, and superimpose on the modulus data. Surprisingly, these data in
dicate that fractional particle alignment at a given shear rate is independ
ent of phi for 0.05 < phi < 0.39. (C) 1999 The Society of Rheology. [S0148-
6055(99)00503-9].