In Germany, between 1992 and 1995, more than 30 ignitions of gasoline/
air-mixtures at public filling stations have occurred during car refue
lling, some of which resulted in the cars catching fire. The investiga
tion of these incidents revealed in the majority of cases that electro
static charging was the probable cause. Various influences such as not
sufficiently dissipative forecourt surfaces and tyres, insulated meta
l parts in the flammable zone around the tank inlet and charging of pe
rsons contributed to these incidents. The charging processes have been
simulated by real refuelling processes and their ignition capability
investigated in detail. Measures are proposed which prevent these igni
tion hazards and ensure safe refuelling of motorcars.