Aluminum alloys are used in a variety of structural engineering application
s, such as transportable and lightweight bridges, due to their high strengt
h-to-weight ratio and durability. However, the heat of welding may reduce t
heir strength significantly and necessitate the inclusion of strength reduc
tion factors in design calculations. Theoretical procedures for predicting
ultimate shear and patch resistance, which include material strength reduct
ion factors to allow for welding, are now incorporated in BS8118, the code
of practice for aluminum structures, and EC9, the Eurocode of practice for
aluminum structures. However, when compared with available test results, th
eoretical predictions in accordance with BS8118 and EC9 appear unduly conse
rvative. Experimental and theoretical studies of the behavior and strength
of welded aluminum alloy plate girders, subjected to shear and patch loadin
g, are reviewed and discussed. Theoretical predictions of the ultimate resi
stance, based on modified and developed theories, are compared and show con
sistent and improved correlation with experimental results.