An extreme thermophilic, iron-sulphur oxidising bacterial culture was isola
ted and adapted to tolerate high metal and solids concentrations at 70 degr
ees C. Following isolation and adaptation, the culture was used in a contin
uous multi-stage pilot plant employing standard mechanically agitated and a
erated tanks, for the bioleaching of a mixed secondary copper sulphide-chal
copyrite concentrate. The culture exhibited stable leach performance over t
he period of pilot plant operation and overall copper extractions of higher
than 97% were maintained. It was shown, however, that solids concentration
had a significant effect on the copper bioleach kinetics. Increased solids
concentrations resulted in a drop in redox potential and copper extraction
s in the first stage reactor. Batch chemical ferric leaches, performed at c
ontrolled redox potentials, indicated that reduced residence times may be p
ossible in bioleach processes, using thermophiles, if high redox potential
levels can be maintained. (C) 1999 Elsevier Science Ltd. All rights reserve
d.