The synthesis and design of separation systems for nonideal azeotropic mixt
ures traditionally utilize graphical methods, focusing on separation feasib
ility within a sequential design framework. Once promising systems have bee
n identified sequencing and design are optimized in a second stage, limited
by the separation feasibility region defined in the first stage. A general
ized modular representation proposed for the synthesis of nonideal separati
ons can simultaneously explore entrainer and sequencing alternatives. A mul
tipurpose mass/heat exchange module, introduced in earlier work is employed
to investigate separation units and structures as mass- and heat-exchange
possibilities. Process units, separation sequences, and entrainers that aid
the separation ave examined within one separation problem rather than in a
sequential manner. Promising separation schemes can be further considered
for detailed design optimization.