The effect of the thickness of DLCs sputtered on video heads upon the value
of the playback signal and visibility of the gap in the ferrite surface wa
s examined. It was found that DLCs improve the wear resistance of the heads
, whereas the playback quality depends on the probability of the DLC peelin
g off during friction on the video tape. Technological regimes involving va
cuum-pulsed are sputtering of graphite in combination with ionic bombardmen
t of the ferrite surface and the DLC were worked out. These regimes provide
a good adhesion and smoothness of the film surface. Tests of video heads c
overed with DLCs showed that the wear resistance and the 'still frame' time
of these heads are several times larger than those of standard video heads
. A reliable and highly efficient commercial technology for the production
of DLC video heads has been developed. (C) 1999 Elsevier Science S.A. All r
ights reserved.