In this work we describe a method for obtaining blends of polyaniline with
poly(ethylene terephthalate) and Noryl(R) by mechanical mixing to prepare p
rocessable conducting materials for large-scale utilization. Polyaniline wa
s synthesized in a pilot plant scale and doped with p-toluene-sulphonic aci
d. Mixing doped polyaniline with poly(ethylene terephthalate) induces hydro
lysis of the ester bonds and produces a hard and brittle material with cond
uctivity of 10(-5) S cm(-1). The preparation of the blends with Noryl(R) wa
s optimized using two types of factorial designs. The results indicated sat
isfactory values of conductivity, in the range of 10(-7) S cm(-1) for blend
s containing only 5% of polyaniline (v/v). Materials with conductivity in t
his range are used for the production of plastic parts which are able to di
ssipate electrostatic electricity. (C) 1999 Elsevier Science Ltd. All right
s reserved.