We have developed our next generation Nb integrated circuit process which o
ffers higher performance, particularly for SFQ-type logic, and increased de
nsity compared to our present 2000 A/cm(2) foundry process. The new process
is based on our existing Nb founds process, but has been optimized to util
ize more of the sub-micron alignment and exposure capabilities of our optic
al lithography tools. Minimum linepitch and junction size have been reduced
to 2.5 mu m (from 4 mu m) and 1.75 mu m (from 2.5 mu m), respectively, and
J(c) has been increased to 4000 A/cm(2). These goals have been achieved by
an overall reduction in layer thicknesses, implementation of SF6 dry etch
for metal line definition, and optimization of the photolithography process
. The new process offers lower inductance wiring and substantially lower pa
rasitic circuit inductances compared with the existing Nb foundry process.
In this paper, we discuss these improvements and report parametric test dat
a for devices fabricated in this process.