We have developed a near-net-shape process for Ag-clad Bi-2212 superconduct
ors. This alternative to the powder-in-tube process offers the advantages o
f nearly continuous processing, minimization of processing steps, reasonabl
e ability to control the Bi-2212/Ag ratio, and early development of favorab
le texture of the Bi-2212 grains. The powder is rolled into an Ag channel,
a cap is applied, and the assembly is lightly rolled. To minimize distortio
n during heat treatment, it is especially important that the Bi-2212 powder
be nearly free of volatile species such as carbon. A vacuum-calcination pr
ocess was developed to control CO2 evolution during heating. Superconductin
g properties are discussed.