An improved joint layout layout is proposed for the electrical connections
of the large Nb3Sn cable-in-conduit conductors for the Central Solenoid and
Toroidal Field coils of ITER, International Thermonuclear Experimental Rea
ctor. The driving design criteria are a reliable electrical performance and
an easy manufacturing procedure, limiting the risk of failure and allowing
generous assembly tolerances. The development results are reported, as wel
l as the manufacture of a hairpin joint using sections of the ITER CS condu
ctor. The joint sample has been used to investigate the resistance between
strand pairs belonging to the two conductor sections. From the distribution
of the strand-to-strand resistance, it is possible to infer the current di
stribution in the conductor under DC conditions, what is a crucial issue fo
r the stability analyses.