The template synthesis and characterization of carbon nanotubes (CNTs) form
ed in porous alumina membranes (PAM) by the thermal chemical vapor decompos
ition (CVD) of propylene (Pr) gas are described We found that the graphitic
character of CNTs improved as CVD temperature was increased from 500 to 80
0 degrees C. Samples showed progressive increases in metallic appearance an
d layered tube wall structure and decreases in electrical resistance. No fu
rther enhancement of graphitization was observed among samples formed crt 8
00 900 and 1000 degrees C. X-ray diffraction (XRD) indicated that long-rang
e order was absent in all CNTs tested. Localized crystalline domains of gra
phitic carbon, however, were detected by Raman spectroscopy and seen in lig
ht and darkfield transmission electron microscopy (TEM) images. CNTs formed
in the presence of catalytic Fe and Co particles at 600 and 700 degrees C
with a Pr/N-2 flow rate of 94 seem (standard cubic centimeters per minute)
showed slightly lower electrical resistance than CNTs formed in control exp
eriments. The catalytic effects of Fe and Co were observed for samples made
at 800 degrees C with a 50 seem Pr/N-2 flow rate as "nanotubes within nano
tubes" were formed. No major differences were found between catalyst-contai
ning and control samples formed at temperatures greater than or equal to 80
0 degrees C at 94 seem. (C) 1999 Acta Metallurgica Inc.