Although distal plugging is a common procedure to prevent distal flow of po
lymethylmethacrylate (PMMA) cement during cementing of femoral prostheses,
there is little biomechanical testing to confirm that (a) the plugs do not
displace under cementing pressure, and (b) they do in fact occlude cement f
low. Two designs of femoral intramedullary plugs, the Biostop G (Bioland, F
rance) and Hardinge (De Puy, Leeds, UK) were examined to determine their pe
rformance under cement pressurization in a biomechanical test. A testing ri
g was fabricated in which distal migration could be measured as a function
of cement pressurization. Sectioning of the samples after polymerization of
the cement revealed the extent of cement flow. The results show that, even
in this well controlled test, there is significant variability in plug per
formance. It is shown that the Biostop G displaces less than the Hardinge f
or similar cement pressures. Sectioning reveals that cement can escape arou
nd the Hardinge plug at high pressures. Furthermore, a pore forming effect
of the Biostop G plug was occasionally observed indicating that design impr
ovements may be possible for this plug.