Four copper-film-plated steel cords (abbreviated hereafter as copper-plated
cord) with different thickness of copper film from 32 to 90 nm were prepar
ed and their adhesion properties with rubber compound were investigated. Ad
hesion properties improved with the decrease in the thickness of the copper
film. Unaged pull-out force and rubber coverage of copper-plated cords wer
e inferior to those of brass-plated cord, but adhesion degradation was sign
ificantly slower on copper-plated cords resulting in better adhesion after
humidity aging of 15 days and salt solution aging of 5 days. The excellent
adhesion stability of copper-plated cords can be explained by the suppressi
on of the excessive growth of copper sulfide and the inhibition of dezincif
ication due to the small amount of copper plating and the lack of metallic
zinc at the outer surface.