The surface microhardness of conventional thermoplastics lie between 0.1 an
d 0.6 GPa. The as-cast emeraldine (EM-25) base film of polyaniline (PANi) e
xhibits a surface microhardness of about 1 GPa. The hardness is increased t
o about 4 GPa in the highly cross-linked EM (EM-150) film. This hardness va
lue is further enhanced to about 6 GPa after 1 cycle of acid-base treatment
. The hardness of the EM-150 film can also be enhanced to about 8 GPa throu
gh protonation or through reduction to the leucoemeraldine state. Surface m
odification of the EM-150 films via graft copolymerization with acrylic aci
d or styrenesulfonic acid readily gives rise to hard-surfaced PANi films ha
ving microhardness values approaching 20 GPa. This surface hardness is comp
arable to many of those reported for the very hard-surfaced conventional po
lymers from high-energy ion-beam bombardments. The surface hardness of the
surface-modified EM-150 film arises from the additional covalent bonding of
the graft chains on the highly cross-linked EM-150 film surface and the ch
arge-transfer interaction between the graft and the substrate chains.