The mechanism of primary nucleation in polymer crystallisation has been inv
estigated experimentally and theoretically. Two types of experiments have b
een performed on polypropylene, polyethylene, and poly(ethylene terpthalate
). Crystallisations with long induction times, studied by small and wide an
gle X-ray scattering (SAXS and WAXS), reveal the onset of large scale order
ing prior to crystal growth. Rapid crystallisations studied by melt extrusi
on indicate the development of well resolved oriented SAXS patterns associa
ted with large scale order before the development of crystalline peaks in t
he WAXS region. The results suggest pre-nucleation density fluctuations pla
y an integral role in polymer crystallisation. A theoretical model has been
developed which qualitatively describes the experimental results.