A micromechanism-based model is developed for nanoparticle densification du
ring uniaxial and hydrostatic pressing. The model takes into account the ef
fects on densification of agglomeration, bulk and surface impurities, fewer
dislocations per particle and low stability of dislocations due to fine si
ze, and other factors unique to nanoparticle systems. The model is applicab
le to a general nanoparticle system, and is capable of predicting density,
densification rate(s), dominant densification mechanisms, and microstructur
al features, as a function of consolidation parameters. The present model i
s the first rigorous and comprehensive attempt to extend the Helle-Easterli
ng-Ashby model to the nanocrystalline grain-size regime. Predictions of the
model were compared with experimental data on nanocrystalline copper and n
anocrystalline molybdenum disilicide and observations reported in literatur
e. A good agreement of model predictions with experimental data for a wide
range of material and processing variables was observed. (C) 1999 Acta Meta
llurgica Inc. Published by Elsevier Science Ltd. All rights reserved.