A narrow frequency bandwidth, strong fluctuations of the gain versus s
ignal frequency and sensitivity to disturbances caused by the operatin
g environments are the most common factors limiting the applicability
of sensors in manufacturing systems. Self-tuning filters represent an
efficient means of alleviating these limitations. Since the dynamic pr
operties of sensors vary rapidly, a successful implementation of senso
rs coupled with self-tuning filters hinges upon accurate, real-time ad
justments of these filters. The selection of optimum filter settings,
based upon the available distorted output signals from the in-process
sensors, poses a difficult problem. In general, the algorithm of self
tuning requires a priori information about the sensor and its environm
ent, condensed into a form of an analytical model. A systematic approa
ch to the analytical Modeling of sensors is proposed. To illustrate th
is approach, a comprehensive model of a commercial dynamometer is deve
loped and tested.