A basic research study for improvement of plasma-sprayed alumina coatings h
as been conducted. The wettability of the molten manganese/alumina ceramic
system was examined by the sessile drop method. A MnAl2O4 spinel layer was
formed at the interface, suggesting the existence of wettability between th
e molten manganese and the spinel. When the spinel was dense, the contact a
ngle was about 88 deg for the temperature range from 1573 K to 1623 K. When
there were open pores in the spinel layer and a sintered porous spinel sub
strate was used, the contact angle exceeded 90 deg. Therefore, the effect o
f interfacial conditions on the wettability was discussed. Owing to the rap
id vaporization of manganese, the contact angle decreased with time at temp
eratures of 1673 K and above.