Free-space micromachined optical-switching technology has emerged as a prom
ising means of building the large-scale optical crossconnects that will be
needed in future optical-transport networks. Although this technology has r
apidly demonstrated promising optical performance, its ability to expand to
the required port-count has yet to be demonstrated. In particular, the tig
ht angular tolerances imposed by free-space interconnection present a signi
ficant challenge. In this letter, we demonstrate integrated mechanical stru
ctures that are capable of achieving better than 0.1 degrees micromirror an
gular repeatability, thus opening the path to high-port-count optical cross
connects that live within cross-office optical-loss budgets.