The control of flexible manufacturing systems (FMS's) is generally characte
rised by logical and sequential functions under the auspices of a programma
ble logic controller (PLC). Operational faults associated with control proc
esses are often confusing to maintenance personnel at workshop level. This
has resulted in the development of automatic diagnosis techniques. In this
paper two generic diagnostic models based on the logical function chart and
sequential:control process of the PLC are developed. With the two compleme
ntary models, the major operational faults of PLC controlled FMS's can be d
iagnosed. Application of the models to a typical FMS is presented. (C) 1999
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