The roughness of metallic surfaces generated by machining depends on the in
tended intervention by the tool and the inadvertent consequences determined
by the response of metals. The roughness generated in four different metal
s by grinding is studied using the power spectrum method. It was found that
the level of power is determined by the intended intervention such as the
depth of cut and, to some extent, by hardness because of its possible influ
ence on micropileup geometry. The power gradient is, however, influenced by
inadvertent damage which may be related to material properties such as the
rmal conductivity and adhesion.